Sr Automation Engineer (Onsite - Acton, MA)

Job Summary
The Sr. Automation Engineer will play a key role in supporting Insulet’s manufacturing operations and new product development by leading the design, implementation, validation, and continuous improvement of advanced automated assembly and packaging equipment. This hands-on engineering role requires strong expertise in machine design, automation technologies, robotics, packaging systems, and process development, along with the ability to manage vendors, lead cross-functional projects, and drive equipment performance in a regulated manufacturing environment. The ideal candidate brings 6+ years of machine design experience, strong problem-solving and project leadership skills, and a proven ability to deliver scalable automation solutions while supporting technology transfers, validation activities, and continuous improvement initiatives.

Position Overview:  
Insulet is the world’s leading manufacturer of high-volume, disposable, electromechanical, wearable medical devices.  As a   Sr. Automation Engineer   in the Global   Equipment   Engineering Group,   the candidate   will   support both current manufacturing operations as well as new product development by providing   expertise   related to the   continuous improvement efforts for existing manufacturing processes/equipment .    The candidate will also work with internal customers and external vendors to specify,   procure , and install   new manufacturing lines and equipment   in accordance with   business needs .    The candidate   will work in a collaborative team   environment   with manufacturing, manufacturing engineering, metrology,   quality   and   component   supplier engineering.   Responsibilities include working with   cross-functional   team s   and / or strategic partners   and   providing   technical guidance   to support project execution .    This role   is   suitable for an energetic problem solver who has solid   technical ,   organizational   and communication skills.

Responsibilities:

The successful candidate will primarily focus on the design, development,   specification   and implementation of automated equipment for assembly and packaging processes .    In addition, continuous improvement efforts, obsolescence programs, technology   transfers   and new product development may also be exercised in support of business objectives .    Important job qualifications include:

- E xperience in specifying, selecting, manufacturing acceptance, installation, startup, commission, and validation of fully automated and advanced discrete   component   assembly and / or packaging technologies .    A s ound mechanical skillset incorporating machine design   p r inciples   and a strong mechanical aptitude is required .

- Technical mastery in mechanical engineering, namely assembly technologies and packaging ( i.e.   blister forming,   cartoning , bagging, sealing etc.), is preferred .    Technical mastery in the following areas is   sought :

- Hands-on mechanical aptitude and   m achine   d esign   including   pneumatics, linkage design, mechatronics, robotics, and drive systems .

- Process   t echnologies: ultrasonic welding, heat transfer decoration, hot stamping, laser welding, laser decoration.

- Packaging: material knowledge,   cartoning , conveyor   systems   and sealing technologies .

- The demonstrated ability to understand user requirements of complex types of products,   translate these into a complete conceptualized automated solution ; Creates or coordinates the design solutions for novel or complex problems; integrates regulatory and operational needs, and assesses cost benefit .    Having done so in a regulated and/or medical device industry is a plus.

- The management and oversight of vendor communications and collaboration is required .    Ability to critically review engineering designs and ensure adherence to company design and development guidelines and SOPs .    Proven ability to manage multiple projects   is required .    Experience with formal project management   is a plus .    Ability to successfully lead teams and vendors to achieve exceptional results.

- Responsible for managing the IQ, OQ, FAT, SAT and PQ efforts for new assembly and packaging technologies and / or transferring technologies to new factory sites .

- The individual must be able to build the capability of others to   ensure   successful project execution .    Engages and energizes others to reach their fullest potential and performance .    This can include, but is not limited to improving business process systems, developing training aids and SOPs, and providing feedback to discipline owners for future designs .    In addition, knowledge and experience with post- implementation   continuous improvement efforts and   methodology   is beneficial.

- Candidate   should have good problem-solving skills and be capable of responding to barriers, problems, and challenges with internal manufacturing or external equipment suppliers.   Candidate n eeds to be able to effectively deal with conflict and openly communicate and lead team members to successful   resolution .    Demonstrated ability to work effectively while leading others in a teaming environment across multiple geographical locations and across various functional areas and roles .    The candidate must   possess   strong verbal and written communication skills .

- Possessing a solid understanding and   demonstrated   ability   of implementing   machine and   process   safety considerations is a strong plus .    Knowledge of CE, UL, SCCR & NFPA-70E&79 regulations   a plus .    In addition,   demonstrated   application of domestic and international standards is a plus (DIN, ASME, ISO).

Preferred   Requirements:

- Bachelor of Science in Mechanical Engineering .    Master of Science in Mechanical Engineering is a plus.

- 6 + years of hands-on machine design experience .

Preferred Skills and Competencies:

- Demonstrated flexibility and ability to function in a fast-paced, growth industry and work environment.

- Strong organizational skills.

- Strong interpersonal skills

- Strong communication   skills (both verbal and written)   and the a bility to effectively communicate both internally and externally, as well   as to   upper management.

- Strong command of structured problem-solving tools.

- Prior evidence of successful participation in work teams where combined contribution, collaboration, and results were expected .

- Demonstrated   proficiency   in common computer tools such as word processing, spreadsheet, and web-based applications.

- Proficiency   with the use of CAD modelling software (SolidWorks preferred).

- Working knowledge of Minitab and/or JMP statistical analysis software .

- Experience with data analysis and data driven decision making

Physical Requirements:

- The successful candidate   must   be able to travel domestically and internationally as business needs demand.   Travel is estimated at 30%.

- The successful candidate will perform other duties as   required .

NOTE: This position is eligible for hybrid working arrangements and requires on-site work from an Insulet office. #LI-Hybrid

Additional Information:

Compensation & Benefits:

For U.S.-based positions only, the annual base salary range for this role is $105,700.00 - $158,500.00

This position may also be eligible for incentive compensation.

We offer a comprehensive benefits package, including:
• Medical, dental, and vision insurance
• 401(k) with company match
• Paid time off (PTO)
• And additional employee wellness programs

Application Details:
This job posting will remain open until the position is filled.
To apply, please visit the Insulet Careers site and submit your application online.

Actual pay depends on skills, experience, and education.

Insulet Corporation (NASDAQ: PODD), headquartered in Massachusetts, is an innovative medical device company dedicated to simplifying life for people with diabetes and other conditions through its Omnipod product platform. The Omnipod Insulin Management System provides a unique alternative to traditional insulin delivery methods. With its simple, wearable design, the tubeless disposable Pod provides up to three days of non-stop insulin delivery, without the need to see or handle a needle. Insulet’s flagship innovation, the Omnipod 5 Automated Insulin Delivery System, integrates with a continuous glucose monitor to manage blood sugar with no multiple daily injections, zero fingersticks, and can be controlled by a compatible personal smartphone in the U.S. or by the Omnipod 5 Controller. Insulet also leverages the unique design of its Pod by tailoring its Omnipod technology platform for the delivery of non-insulin subcutaneous drugs across other therapeutic areas. For more information, please visit insulet.com and omnipod.com.

We are looking for highly motivated, performance-driven individuals to be a part of our expanding team. We do this by hiring amazing people guided by shared values who exceed customer expectations. Our continued success depends on it!

At Insulet Corporation all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

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