About this role
Execute preventive, predictive and breakdown maintenance of API plant mechanical equipment.
Handle maintenance of reactors, agitators, centrifuges, dryers, filters, pumps, compressors, vacuum systems, gearboxes, heat exchangers and other process equipment.
Troubleshoot mechanical failures and minimize equipment downtime.
Carry out inspection, servicing, alignment and overhauling of pumps, motors, gearboxes, valves and rotating equipment.
Monitor equipment health through vibration, temperature, lubrication and other condition-monitoring techniques.
Plan and execute preventive maintenance activities according to approved schedules and SOPs.
Coordinate with Production and other Engineering departments for maintenance activities and equipment shutdowns.
Supervise technicians and contract manpower during maintenance and project activities.
Ensure proper use of spares, tools and maintenance consumables.
Maintain maintenance records, equipment history cards, checklists, logbooks and work orders.
Support CAPA, deviation, breakdown investigation and root-cause analysis (RCA) activities.
Participate in installation, commissioning and qualification of new mechanical equipment.
Support preparation and revision of SOPs, preventive-maintenance procedures and equipment-related documents.
Ensure compliance with GMP, EHS, SOPs and safety requirements.
Follow permit-to-work procedures, LOTO and other safety practices during maintenance.
Coordinate with external vendors/contractors for equipment servicing and specialized maintenance.
Monitor critical equipment and identify opportunities for reliability improvement and cost reduction.
API Equipment Exposure
Reactors and agitator systems
Centrifuges
ANFD / dryers
Nutsche filters
Vacuum pumps and systems
Centrifugal and screw pumps
Air compressors
Gearboxes
Heat exchangers
Storage tanks and vessels
Utility equipment
Mechanical seals and valves
Piping and associated mechanical systems
Qualification
Diploma / B.E. / B.Tech. in Mechanical Engineering
Relevant experience in API / pharmaceutical / chemical manufacturing preferred.
Experience
3–7 years of relevant experience in mechanical maintenance, preferably in an API manufacturing plant.
Key Skills
Mechanical maintenance and troubleshooting
Rotating equipment maintenance
Preventive & predictive maintenance
Pumps, gearboxes and agitators
Mechanical seals and valves
Equipment breakdown analysis
RCA and CAPA
Maintenance planning and scheduling
GMP documentation
EHS and LOTO
Team and contractor management
Spare-parts planning