Sr. Process Maintenance Technician

About Site

The ~70,000‑square‑foot Manassas facility operates within Catalent’s Consumer Health portfolio, supporting programs from early development through commercial manufacturing and packaging. It is designed for dietary supplement and food‑safety cGMP operations, making it distinct from Catalent’s traditional pharmaceutical and biologics manufacturing sites.

Position Summary

We have an opportunity for a Sr. Process Maintenance Technician to join our team. The ideal candidate will have strong knowledge of hydraulics, belt systems, motors, and other industrial machine mechanisms. This role involves performing emergency and routine maintenance on manufacturing equipment, assisting production personnel, and ensuring minimal downtime. The position requires troubleshooting, repair, and preventative maintenance of electrical, mechanical, hydraulic, and pneumatic systems to keep equipment in top working condition.

Shift: Monday through Friday, 2-10:30pm
Location: Manassas, VA
100% Onsite

The Role

- Perform basic preventive maintenance, mechanical repairs, and assist with small-scale process improvement projects.
- Build machine foundations, grind, and file machinery parts.
- Construct and install equipment such as shafting, conveyors, and tram rails.
- Review and interpret engineering specifications, schematics, and blueprints to determine work procedures.
- Transfer equipment for maintenance to avoid contamination or safety hazards.
- Use hand tools, measuring tools, welding, and brazing equipment.
- Maintain good housekeeping in mechanical and facility areas.
- Troubleshoot mechanical, electrical, and pneumatic systems including Allen Bradley PLCs, VFDs, conveyors, motors, and pumps.
- Assist plant staff with machinery adjustments and changeovers as needed.
- Report serious equipment malfunctions and suggest corrective actions.
- Maintain cleanliness and organization of repair shop, maintenance office, and storage areas.
- Follow Good Manufacturing Practices (GMP), Standard Operating Procedures (SOP), Food Safety Plan (HACCP), and Food Quality Plan (FQP).
- Ensure high-quality production at every step.
- Participate in all required training to perform job responsibilities successfully.
- Experience with Volpak, Acma, Euromec, and Confitech equipment is highly preferred.
- Use advanced machine shop tools.
- Other duties as assigned.

The Candidate

Minimum Requirements

- 5 to 8 years of experience as a Maintenance Technician or similar role.
- Associate degree with 3+ years of relevant experience, or High School Diploma with 5+ years of relevant experience, or technical/vocational training.
- Background in industrial maintenance or skilled trades in the food industry.
- Effective communication skills, strong attention to detail, mechanical aptitude, and problem-solving ability.
- Ability to work well in a team environment.
- Proficient in troubleshooting various types of equipment.
- Hands-on experience with current machinery or similar equipment.
- Knowledge of basic computer programs and ability to learn new systems.
- Ability to multitask and work independently.
- Ability to run conduit and wire electrical control panels according to National Electrical Code (NEC) guidelines.
- Ability to program Allen Bradley PLCs and HMIs.
- Ability to read and understand electrical schematics, mechanical drawings, and vendor documentation.
- While performing the duties of this job, the employee is frequently exposed to moving mechanical parts, wet or humid conditions, fumes, airborne particles, and vibration. The employee may occasionally work in high places, be exposed to chemicals, outdoor weather, extreme temperatures, and risk of electrical shock. The noise level is usually moderate to loud. The employee must regularly lift and/or move up to 50 pounds, frequently up to 100 pounds, and occasionally up to 1000 pounds. Regular walking, standing, talking, hearing, handling, reaching, stooping, kneeling, crouching, crawling, climbing, or balancing are required. Occasional sitting, tasting, or smelling may occur.

Preferred Skills & Background

- Pipefitting, plumbing, welding, and fabrication experience preferred.

Why You Should Join Catalent

- Positive and fast-paced working environment focused on continuous improvement and innovation.
- Competitive Paid Time Off plus 8 paid holidays.
- Medical, dental, and vision benefits effective from day one.
- Tuition Reimbursement to support educational growth.
- Employee Engagement activities such as potlucks, cookouts, and monthly birthday recognitions.
- Employee Resource Groups promoting Diversity and Inclusion.
- Environmentally friendly and community engagement initiatives.
- Defined career path with annual performance reviews and growth opportunities.
- WellHub program promoting physical and mental wellness.
- Perkspot program offering exclusive discounts from over 900 merchants.

Catalent offers rewarding opportunities to further your career!   Join the global drug development and delivery leader and help us bring over 7,000 life-saving and life-enhancing products to patients around the world. Catalent is an exciting and growing international company where employees work directly with pharma, biopharma and consumer health companies of all sizes to advance new medicines from early development to clinical trials and to the market. Catalent produces more than 70 billion doses per year, and each one will be used by someone who is counting on us. Join us in making a difference.

personal initiative. dynamic pace. meaningful work.

Visit Catalent Careers to explore career opportunities.

Catalent is an Equal Opportunity Employer, including disability and veterans.

If you require reasonable accommodation for any part of the application or hiring process due to a disability, you may submit your request by sending an email, and confirming your request for an accommodation and include the job number, title and location to [email protected] . This option is reserved for individuals who require accommodation due to a disability. Information received will be processed by a U.S. Catalent employee and then routed to a local recruiter who will provide assistance to ensure appropriate consideration in the application or hiring process.

Notice to Agency and Search Firm Representatives: Catalent Pharma Solutions (Catalent) is not accepting unsolicited resumes from agencies and/or search firms for this job posting. Resumes submitted to any Catalent employee by a third party agency and/or search firm without a valid written & signed search agreement, will become the sole property of Catalent. No fee will be paid if a candidate is hired for this position as a result of an unsolicited agency or search firm referral. Thank you.

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