Cosmetic Manufacturing - Process Engineer

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Company: Englewood Lab, Inc.
Department: Operations – Manufacturing Management
Reports to: Sr. Process Engineer
Location: Totowa, New Jersey

Position Summary

Englewood Lab is seeking a Process Engineer to support the development, optimization, and implementation of manufacturing processes for cosmetic and personal care products.

This position will work closely with R&D, Production, Quality, and other departments to ensure the successful transfer of new products from laboratory development to full-scale manufacturing. Key activities include process development, scale-up, pilot batches, first production runs, validation, and continuous process improvement.

Key Responsibilities

- Support technical transfer and scale-up activities from laboratory development to pilot and full-scale production.
- Coordinate pilot batches, first production runs, and validation activities with R&D, Production, Quality, and customers, as applicable.
- Conduct process development experiments and support manufacturing process optimization.
- Develop, review, and revise manufacturing procedures and related documentation.
- Support daily compounding and batching operations, including troubleshooting, batch adjustments, and process improvements.
- Identify and resolve manufacturing process deviations and non-conformance issues.
- Improve manufacturing efficiency, process capability, and production output while maintaining product quality.
- Support OTC product validation activities and assist R&D and QC in resolving formulation and quality-related issues.
- Assist with equipment setup, evaluation, and improvements to support successful product transfers.
- Develop and execute Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ) activities, as needed.
- Support filling and assembly operations, including line trials and preparation of filling and assembly instructions.
- Collaborate with cross-functional teams to support new product launches and continuous improvement initiatives.
- Perform other duties as assigned by management.

Qualifications

- Bachelor's degree in Chemistry, Chemical Engineering, Mechanical Engineering, or a related field.
- 2–5 years of experience in cosmetic, personal care, or related manufacturing industries.
- Experience in manufacturing processes, process development, scale-up, or production support preferred.
- Strong analytical, troubleshooting, and problem-solving skills.
- Ability to work effectively with R&D, Production, Quality, and other cross-functional teams.
- Good written and verbal communication skills.
- Proficiency in Microsoft Office (Excel, Word, Outlook, and PowerPoint).
- Spanish language skills are a plus.
- Ability to lift and carry up to 10–15 pounds.

Compensation & Benefits

Annual Salary Range: $55,000–$70,000

Final compensation will be determined based on the candidate's experience, qualifications, skills, and abilities.

Benefits include:

- Medical, Dental, and Vision Insurance
- Life and AD&D Insurance
- Paid Time Off (PTO)
- Special Paid Leave for Employees' Personal Events
- Company-Paid Holidays
- 401(k) Retirement Plan with Employer Match
- Year-End Gift