Process Technician, Body in White, Pilot

The Process Engineering Technician BIW performs process sustaining tasks for the manufacturing line on a variety of mechanical and electrical processes including response to out-of-control process, work on yield improvement projects, disposition of special case non-conforming materials that come from the manufacturing line, qualifying new equipment and processes that are being introduced into the manufacturing line. Perform supporting activities for engineering and manufacturing including 5S and Lean manufacturing activities, yield improvement, scrap reduction, production line configuration, and safety procedures (SQDC). BIW Tech will be responsible for managing welding projects and supervising the welding team. The responsibilities include providing consulting services, coordinating multiple projects, and overseeing the welding procedure.

- Provide daily coverage/of production line processes to ensure smooth and effective operations, including a rapid response to out-of-control processes to minimize cost and maximize productivity
- Investigate and implement countermeasures to improve process Cpk and product yield
- Execute experiments and analyze data under the direction of process engineers including but not limited to DOE, GR&R
- Lead special case disposition of non-conformance materials produced by the production line and escalate to the production engineering team as needed
- Maintain and help develop up-to-date maintenance and calibration procedures and schedules, while supporting Lean Manufacturing and 5S initiatives
- Responsible for parts and tools inventory, improving fixture repeatability, managing welding procedure qualifications and generating welding procedures to help the manufacturing and welding teams
- Conducting failure analyses and cause analyses on welding issues

- Associate's Degree in Electronic, Metallurgy, Welding, Technical Certificate, or equivalent experience
- Reading and understanding blueprints prior to starting a project, plus ability to read and interpret basic mechanical drawings and electrical schematics
- Proven ability to handle multiple priorities with minimal direction contributing to a positive, team-oriented work environment
- Demonstrates adherence to EHS regulations and standards and leads by example
- Strong organization and record-keeping skills with strong attention to detail, with a command of the English language, both written and verbal
- Knowledge in Fanuc Robot, WTC Weld Controller, Lincoln power source – Power Wave preferred
- Knowledge in Resistance Spot Welding (RSW), GMAW MIG/MAG, Destructive Test (DT), and Nondestructive Test (DT) preferred

Physical Essential Demands:

- Ability to perform physically demanding work for extended periods of time, up to 12 hours a day
- Ability to stand and walk for up to 12 hours/day, including over varied and uneven terrain
- Frequently and repetitively, lift, push and carry up to 35 lbs., including the ability to carry 20 lbs. up and down stairs
- Frequently and repetitively, bend, lift and reach to install parts
- Stoop, lay, bend, reach, squat, kneel, crouch, twist and crawl for extended periods of time, including up to 12 hours/day
- Climb and maintain balance on ladders, scaffolding or other high structures
- Ability to find issues in a work process and receive safety signals using sight, touch, and hearing
- Wearing Personal Protective Equipment, including but not limited to: safety glasses, safety shoes, bump caps, arm protection, and adhering to prescribed safety rules and guidelines

Expected Compensation $25.88 - $38.46/hour + cash and stock awards + benefits
Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.