Process Engineer

Job Description About BAE Systems Electronic Systems BAE Systems Electronic Systems is the global innovator behind game-changing defense and commercial electronics. Exploiting every electron, we push the limits of what is possible, giving our customers the edge and our employees opportunities to change the world. Our products and capabilities can be found everywhere – from the depths of the ocean to the far reaches of space. At our core are more than 14,000 highly talented Electronic Systems employees with the brightest minds in the industry, we make an impact – for our customers and the communities we serve.

BAE Systems is looking for a Process Engineer to work in a fast-paced manufacturing environment at their Nashua, New Hampshire facility. Working closely with multi-disciplinary teams, and being able to adapt to a rapidly changing production environment brings with it an exciting opportunity to influence the successful execution of production goals and achieving operational excellence. In this role, the process engineer will be responsible for providing sustaining engineering, process engineering, process development, PPV/FAI, and new process implementation (including prototypes) for the Electronic Microwave Factories through hands-on problem solving, data analyses, Six Sigma tools and LEAN manufacturing principles to improve assembly processes, product flow and product yields.

Responsibilities may include:
- Process engineering support on current production and development programs and supports overall manufacturing execution to meet cost, quality and delivery targets.
- Proactively identifies process improvements, and engages with factory and program teams to implement process changes and/or continuous improvement initiatives for achieving operational excellence.
- Defines and specifies the requirement for assembly tooling, fixtures and equipment to support current manufacturing operations and recommends changes for transition to production and production ramp-ups.

Because of the need for consistent, in-person collaboration and/or the requirement to perform all work onsite due to the nature of this particular role, it will be performed full-time on site . This means work will be conducted on location at a BAE Systems facility 100% of the time.
Required Education, Experience, & Skills
- Bachelor's Degree and 6+ years work experience or 10+ years of work experience in lieu of degree
- Strong analytical and problem-solving skills, with proficiency in data analysis and root cause resolution
- Excellent communication and collaboration skills with the ability to work effectively across teams

Preferred Education, Experience, & Skills
- Experience with microwave module level process engineering and/or backend wafer processes (saw, pick, and inspect)
- Familiarity with GaAs/GaN MMIC construction and visual inspection criteria
- Experience with Manufacturing Execution Systems (MES) & Quality Management Systems (QMS) For Module level Processing: Paperless MES/QMS
- For Wafer / MMIC Processing: @PROMIS MES

- Familiarity with manufacturing equipment: Manual Wire Bonders, Bond-Pull/Die Shear Testers, Automated measurement systems, Optical Microscopes, X-Ray machines, Solder Reflow Chambers Ovens (SRO), manual and auto Pick and Place machines, and/or Wafer Dicing Saws
- Experienced in current computer applications such as Microsoft Office, and familiarity with 2-D computer aided design (CAD) programs such as AutoCAD.
- Effectively communicate status on technical aspects of manufacturing in program production meetings
- Familiarity with manufacturing equipment: Manual Wire Bonders, Bond-Pull/Die Shear, Automated measurement systems, X-Ray machines, Solder Reflow Chambers (SRO), manual and auto Pick and Place machines, and/or Wafer Dicing Saws
- Lean Six Sigma Greenbelt and/or experience applying Lean Manufacturing and Six Sigma principles to drive measurable improvement
- A strong quality mindset and understanding of tools used (such as 8D RCCA, SPC, PFMEA) and relevant standards such as AS9145 (APQP/PPAP)
- Dispositioning and further processing of materials at PMRB (rework, repair, regrade, reject, or return to the vendor, no defect found)
- Knowledge of Change Orders (CO) and the Product Lifecycle Management System (PLM)

Pay Information
Full-Time Salary Range: $118095 - $200762

Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems, Inc. BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide. We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support.

Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here. It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters.

This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.