Maintenance Supervisor

Supervise and coordinate the activities of maintenance personnel to ensure efficient execution of the maintenance program while meeting organizational goals and standards related to safety, hygiene, productivity, efficiency, quality, on-time delivery, and cost control. Responsible for ensuring the proper operation of electrical systems, controls, robotics, automation, and instrumentation equipment, as well as driving continuous improvement initiatives within these areas.

Responsibilities

- Design and manage machinery, equipment, and automated systems involved in production processes.

- Improve operational efficiency, quality, and costs through the implementation of automation projects.

- Develop and maintain preventive maintenance routines for control, instrumentation, and automation equipment.

- Integrate software and hardware solutions to support process automation.

- Collaborate with cross-functional departments on the implementation of new projects.

- Develop user, installation, and maintenance manuals for automation equipment.

- Train personnel on control systems, instrumentation, and automation processes as required.

- Support and promote the execution of TPM (Total Productive Maintenance) initiatives.

- Participate in root cause analysis and problem-solving activities related to equipment failures.

- Effectively manage all company equipment and tools related to control and automation systems.

- Participate in continuous improvement projects involving preventive, predictive, and corrective maintenance.

- Design tooling, devices, and systems to improve productivity.

- Design tooling, devices, and error-proofing systems (Poka-Yoke).

- Establish and maintain spare parts inventories for critical equipment.

- Provide technical support in troubleshooting control, instrumentation, and automation issues.

- Verify equipment compliance with specifications and oversee machine setup and adjustments.

- Analyze production schedules to coordinate preventive and corrective maintenance activities.

- Interpret and apply equipment specifications, procedures, and departmental standards.

- Establish and adjust work processes to meet production and customer requirements in accordance with production schedules and workflow demands.

- Continuously improve departmental operations through Lean Manufacturing practices.

- Measure, track, and effectively report departmental performance and activities.

- Develop, update, and maintain departmental work instructions.

- Analyze and resolve operational issues and address personnel-related conflicts within the department.

- Maintain accurate maintenance records and documentation.

- Coordinate with supervisors and team leaders to achieve departmental and organizational objectives.

- Perform duties in compliance with company policies and procedures.

- Recommend improvements to working conditions to prevent accidents and enhance workplace safety.

- Ensure personnel comply with company policies and all applicable safety regulations.

- Provide employees with the appropriate personal protective equipment (PPE) required for their tasks.

- Ensure proper use of PPE by all employees under supervision.

- Supervise, delegate, and evaluate subordinate personnel effectively.

- Maintain clean and organized work areas.

- Perform other duties and special projects assigned by the Maintenance Manager.

Work Environment

Manufacturing environment with exposure to production equipment, automation systems, robotics, electrical systems, and maintenance activities. Compliance with safety regulations and the use of personal protective equipment are required.

Qualifications

- Strong leadership and personnel supervision skills.

- Team-oriented with strong initiative and schedule flexibility.

- Effective communication skills with individuals and groups at all organizational levels.

- Strong problem-solving abilities and capability to lead through complex operational challenges.

- Ability to interpret written and verbal instructions, drawings, blueprints, diagrams, and technical documentation.

Experience

- Minimum of 6 years of experience in a similar position.

- Minimum 85% proficiency in English.

- Advanced experience in electrical controls, pneumatic, and hydraulic systems.

- Ability to read and interpret electrical, control, power, and electronic diagrams.

- Advanced knowledge of PLC programming and troubleshooting.

- Experience programming and troubleshooting six-axis or higher industrial robots.

Education

- Bachelor’s Degree in Industrial Engineering, Electronics Engineering, Mechatronics Engineering, or a related field.