About this role
Responsibilities & Key Deliverables
- Monitor and ensure timely execution of Preventive, Predictive, and Condition-Based Maintenance (CBM) activities to improve equipment reliability and customer satisfaction.
- Maintain and troubleshoot Battery Shop equipment including KUKA Robots, Slat Conveyors, Testing Machines, Nitrogen Generators, AHUs, Sealant Dispensing Systems, Servo Motors, Pneumatic and Hydraulic Systems .
- Possess strong knowledge of electrical layouts, control panels, wiring diagrams, and equipment components.
- Handle equipment hardware, software, parameter loading, programming, and system restoration activities.
- Demonstrate expertise in Siemens PLCs, HMIs, SCADA, Vision Systems, VFDs, Servo Motors, and Wireless Communication Systems .
- Perform PLC programming, HMI configuration, I/O module configuration, robot teaching, and system integration activities.
- Independently diagnose and resolve equipment breakdowns through effective troubleshooting.
- Maintain systematic backups of PLCs, HMIs, VFDs, robots, and PC-based machines.
- Monitor and maintain insurance and consumable spare inventories while ensuring timely availability of critical spares.
- Improve MTTR and MTBF through proactive Kaizen and reliability improvement initiatives.
- Optimize spare consumption and reduce maintenance costs through systematic planning and control.
- Drive continuous improvement in maintenance effectiveness through PM, TBM, and CBM initiatives.
- Ensure equipment safety by monitoring safety interlocks and implementing suitable Poka-Yoke mechanisms.
- Support uninterrupted production through efficient maintenance planning and execution.
Preferred Industries
Manufacturing Automobile Manufacturing & Trad
## Education Qualification
BTech Electrical/Electronics
General Experience
B.Tech - 3 - 6 years.Diploma - 7 - 10 years
Critical Experience
Automation - preferably siemens
Robo operation and maintenance – preferably KUKA
Servo Drives maintenance.
Sealant dispensers - Maintenance
Air handling units, Nitrogen generator - maintenance
Basic knowledge of Pneumatics and hydraulics
Basic knowledge of battery manufacturing process
System Generated Core Skills
Process Knowledge - Assembly Testing Customer Delight Stakeholder Management PQCDSM Employee Management Skill Development Innovation Shop Floor Management Production Management Communication Skills Relationship Management Occupational Health and Safety Management System (OHSAS) System Documentation TS 16949 - Quality Management System ISO 14001 - Quality Management OHSAS 18001 - Occupational Health & Safety Total Productive Maintenance (TPM) Continuous Improvement Process Development Productivity Improvement Customer Orientation
## System Generated Secondary Skills