About this role
We are looking for a talented Sr. Controls Engineer to join our team specializing in Manufacturing for our Cummins Drivetrain and Braking Systems Facility, in Morristown, TN.
The Sr. Controls Engineer develops all aspects of control systems, equipment, and machinery.
In this role, you will make an impact in the following ways:
- Lead the design, development, and implementation of PLC-based control systems that improve equipment reliability, manufacturing performance, and operational efficiency.
- Troubleshoot and resolve complex controls, automation, and software issues to minimize downtime and ensure critical production systems operate at peak performance.
- Develop and execute testing and validation plans that verify sensors, actuators, and control systems meet design specifications before deployment.
- Drive continuous improvement by modifying control logic, software, and equipment configurations to enhance safety, quality, productivity, and system capability.
- Deliver cost-effective automation solutions by developing project budgets, preparing capital appropriation requests, and ensuring investments generate measurable business value.
- Analyze manufacturing challenges and operational requirements to develop innovative solutions that balance technical, economic, environmental, and workforce considerations.
- Support the installation, startup, and optimization of PLC hardware and software systems, ensuring seamless integration into manufacturing operations.
- Mentor and develop less experienced Controls Engineers by sharing technical expertise, strengthening problem-solving capabilities, and building organizational controls engineering capability.
Additional Requirements:
- Must have extensive experience in Allen Bradley and Siemens
- Background in safety as it relates to automation and automated cells
- Extensive knowledge of Fanuc robots
- Ability to design, program, and commission automated cells