About this role
Responsibilities:
• Own the environmental qualification approach for assigned avionics products and programs in accordance with RTCA DO-160 and applicable customer, regulatory, and internal requirements.
• Develop and maintain environmental qualification plans, compliance matrices, test procedures, test readiness packages, configuration records, discrepancy documentation, and final qualification reports.
• Define applicable DO-160 sections, categories, methods, levels, operating modes, test configurations, monitoring requirements, and pass/fail criteria in coordination with design and certification stakeholders.
• Lead qualification planning and schedule integration, including test sequencing, laboratory reservations, article availability, instrumentation, fixtures, support equipment, staffing, and contingency planning.
• Chair or lead test readiness reviews and confirm that the test article, hardware and software baselines, procedures, laboratory capabilities, calibrated instrumentation, interfaces, and safety controls are ready before test start.
• Provide onsite or remote technical leadership during testing and serve as the primary engineering interface to internal laboratories and third-party qualification facilities.
• Assess test anomalies and failures, determine whether results are attributable to the product, test method, instrumentation, fixture, software, or laboratory setup, and lead containment and recovery planning.
• Coordinate and complete root-cause investigations, corrective actions, procedure updates, retest scope, regression testing, and certification impact assessments.
• Review laboratory data, plots, photographs, logs, calibration records, deviations, and draft reports for accuracy, completeness, traceability, and consistency with approved procedures.
• Maintain configuration control and traceability for qualification articles, modifications, software loads, test equipment, instrumentation, procedures, raw data, and final evidence.
• Provide environmental design guidance and lessons learned during requirements development, architecture reviews, detailed design reviews, and product change assessments.
• Communicate qualification status, schedule risk, failures, recovery plans, and compliance impacts to engineering and program leadership, customers, suppliers, and certification stakeholders.
• Mentor engineers and technicians in DO-160 planning, laboratory execution, data review, anomaly disposition, and qualification documentation.
• Coordinate and execute Environmental Test Campaigns.
Basic Qualifications:
• Bachelor of Science degree in Aerospace Engineering, Electrical Engineering, Systems Engineering, Mechanical Engineering, or a related engineering discipline.
• Bachelor's degree with a minimum of 9 years of relevant experience, or a graduate degree with a minimum of 7 years of relevant experience; avionics or aerospace experience is preferred.
• Demonstrated experience planning, executing, witnessing, or documenting environmental qualification testing to RTCA DO-160.
• Experience developing and executing qualification plans, test procedures, acceptance criteria, readiness-review material, discrepancy documentation, and formal test reports.
• Ability to interpret equipment requirements, system requirements, interface control documents, electrical schematics, mechanical drawings, and certification plans.
• Experience coordinating environmental laboratories, instrumentation, test fixtures, monitoring equipment, schedules, and technical support.
• Experience leading test anomaly investigations and making technically sound recommendations for corrective action and retest scope.
• Ability to manage several qualification activities simultaneously and communicate concise status, risks, decisions, and recovery plans.
• Ability to work independently with minimal oversight and lead cross-functional technical teams.
Additional Qualifications:
• Experience across several DO-160 (or MIL-STD-810) disciplines, including temperature and altitude, temperature variation, humidity, operational shock and crash safety, vibration, waterproofness, fluids susceptibility, sand and dust, fungus, salt fog, magnetic effect, power input, voltage spike, audio-frequency conducted susceptibility, induced signal susceptibility, radio-frequency susceptibility, emissions, lightning-induced transients, lightning direct effects, icing, electrostatic discharge, or flammability.
• Experience qualifying airborne surveillance or avionics products such as transponders, TCAS, ADS-B, displays, flight data recorders, or related Line Replaceable Units.
• Knowledge of ARP4754A, DO-178, DO-254, FAA or EASA certification practices, configuration management, and compliance evidence development.
• Experience reviewing third-party laboratory procedures, instrumentation lists, calibration records, raw data, plots, photographs, deviations, and final reports.
• Experience with requirements-management, configuration-control, data-analysis, and issue-tracking tools.