Diesel Shop Lead

Amentum is actively seeking a Diesel Shop Lead for International Fleet Support under the Naval Sea Systems Command (NAVSEA) PMS 326 Follow-On Technical Support (FOTS) contract. The work location will be at the Egyptian Naval Base in the port of Alexandria, Egypt. This position includes a competitive benefits package.

Essential responsibilities and daily duties include:

- Conduct system start-up and performance testing to ensure proper functioning before full-scale operations.
- Perform regular engine performance tests and diagnostics to identify potential issues before they lead to failure, ensuring engines are always ready for deployment.
- Plan and execute major engine overhauls and rebuilds, working closely with ship engineers and outside vendors to ensure projects are completed on time and within budget.
- Manage day-to-day shop operations, including work scheduling, parts inventory, and tool management, ensuring the shop runs efficiently.
- Lead a team of diesel mechanics and technicians, providing guidance on complex repairs, troubleshooting, and preventive maintenance procedures.
- Oversee the repair, maintenance, and overhaul of diesel engines aboard naval surface ships, ensuring that all work is performed to NAVSEA and military standards.
- Proven ability to lead a team of diesel mechanics, technicians, and apprentices, delegating tasks efficiently and ensuring quality control.
- Oversee daily shop operations, scheduling, and manpower allocation to ensure projects are completed on time and to standards.
- Responsible for training and mentoring junior diesel mechanics, providing hands-on instruction in maintenance, troubleshooting, and safety protocols.
- Ensure that all team members are up to date on the latest techniques, tools, and technologies in diesel engine maintenance.
- Make critical decisions regarding engine repairs or replacements, especially in time-sensitive situations aboard naval vessels.
- Plan and execute major engine repairs, overhauls, and replacements, including coordinating with other departments (e.g., electrical, plumbing) and outside vendors.
- Track project progress and manage parts inventory, ensuring necessary tools and parts are on hand for repair and maintenance tasks.
- Provide timely and comprehensive inputs for the Monthly Status Report.

Minimum Requirements

- High School diploma or GED.
- 7 years of experience working with diesel engines, particularly marine diesel engines used aboard naval surface ships.
- 3 years of leadership or supervisory experience in a diesel shop, marine maintenance facility, or similar environment.
- Ability to solve problems and address unexpected engine issues, system malfunctions, or parts shortages.
- Working knowledge with naval diesel engines, including high-power engines used for propulsion, auxiliary power, and ship systems.
- Working knowledge of various types of marine diesel engines used on naval surface ships, such as main propulsion engines, diesel generators, and auxiliary engines.
- Working knowledge of both two-stroke and four-stroke engines, as well as turbocharged and naturally aspirated systems.
- Working knowledge of marine diesel fuel injection systems, including common shipboard fuel systems, unit injectors, and fuel pumps.
- Working knowledge of diesel engine cooling systems, including seawater and freshwater cooling loops, heat exchangers, and coolant pumps.
- Ability to troubleshoot and maintain cooling systems to prevent overheating and ensure optimal engine performance.
- Working experience maintaining lubrication systems, including oil pumps, filters, and coolers for high-power marine diesel engines.
- Ability to monitor and analyze engine oil to identify signs of wear, contamination, or system malfunction.

- Familiarity with diesel engine exhaust systems, including turbochargers, after coolers, and exhaust manifolds.
- Working experience in performing preventive maintenance, routine inspections, and major overhauls on marine diesel engines.
- Ability to disassemble, repair, and reassemble engine components, including pistons, cylinder heads, crankshafts, and valve trains.
- Proficiency in performing top-end and bottom-end overhauls, as well as in-frame and out-of-frame repairs.
- Ability to apply diagnostic skills using engine diagnostic tools, compression testers, and engine analyzers to identify mechanical, electrical, and performance issues.
- Expertise in troubleshooting diesel engine failures, including fuel system issues, compression loss, turbocharger failure, and cooling system malfunctions.
- Knowledge of engine control systems, including engine management systems (EMS), start/stop systems, and engine diagnostics software.
- Working knowledge of how diesel engines integrate with shipboard electrical systems, including generators, and automation controls.

- Working experience in diagnosing and repairing turbocharger issues, such as oil leaks, boost pressure problems, and turbine damage.
- Working experience in troubleshooting and maintaining fuel filtration systems, fuel injectors, and fuel pumps to ensure proper engine performance.
- Working experience in running engine load tests and performance evaluations using dynamometers or shipboard testing equipment.
- Ability to calibrate fuel injectors, adjust valve clearances, and fine-tune engine performance to meet operational requirements.
- Familiarity with NAVSEA standards and maintenance procedures for naval surface ships, ensuring all engine work meets military specifications and safety requirements.
- Working knowledge of environmental regulations related to diesel engine emissions, fuel systems, and oily water separation aboard ships.
- Ability to ensure compliance with IMO Tier II or III standards for marine diesel engines where applicable.
- Working knowledge of shipboard safety protocols, including lockout/tagout (LOTO) procedures, confined space entry, and fire safety when working with diesel engines and fuel systems.
- Ability to ensure all team members follow safety regulations and always wear appropriate personal protective equipment (PPE).
- Ability to communicate well skills for interacting with naval officers, engineers, and shipyard personnel to ensure smooth coordination of repairs and maintenance tasks.
- Ability to provide key attention to detail when performing inspections, adjustments, and repairs on critical diesel engine components.
- Ability to motivate and lead a team in a high-pressure environment, particularly during emergency repairs or ship deployments.
- Ability to work in confined spaces aboard naval vessels, such as engine rooms and mechanical spaces.
- Ability to perform physically demanding tasks, including lifting heavy engine parts and tools.
- Ability to work in hot or noisy environments typical of diesel engine rooms aboard ships.
- Ability to obtain a Country Clearance and Base Pass authorization.
- Possess a current passport at least two years before expiration after arrival in Egypt.
- Ability to travel CONUS and OCONUS.

Preferred Qualifications

- Propulsion Systems Integration: Knowledge of how diesel engines integrate with ship propulsion systems, including gearboxes, shafts, and propellers.
- Technical or vocational training in diesel engine repair, marine diesel mechanics, or mechanical engineering.
- Certifications such as Marine Diesel Technician, ASE Diesel Certification, or OEM (Original Equipment Manufacturer) certifications for diesel engines (e.g., Caterpillar, MTU, or Detroit Diesel).
- Hybrid Diesel-Electric Systems: Experience working with newer diesel-electric propulsion systems or hybrid systems that combine diesel engines with electric motors for improved efficiency.
- Experience working in an Arab country for long periods.