About this role
Responsibilities & Key Deliverables
Key Responsibilities
- Lead TCF process planning for new product introduction and plant expansion projects.
- Develop assembly concepts, line layouts, material flow and manpower planning.
- Define assembly process sequence, cycle time and station allocation.
- Develop technical specifications for assembly fixtures, torque tools, manipulators, conveyors and ergonomic devices.
- Coordinate RFQ preparation, supplier evaluation and technical discussions.
- Review tooling designs, line concepts and automation proposals.
- Drive installation, commissioning, runoff and production trials.
- Support PFMEA, Control Plans, APQP and PPAP requirements.
- Ensure achievement of quality, safety, productivity and cost targets.
- Coordinate with Product Development, Quality, Production, Logistics and Maintenance teams.
Preferred Industries
Manufacturing Manufacturing and Pr
## Education Qualification
- B.E./B.Tech in Mechanical, Production, Automobile or Industrial Engineering.
- Additional certification in Manufacturing Engineering or Project Management preferred.
General Experience
- 15+ years of experience in automotive manufacturing engineering.
- Minimum 8 years in TCF, Assembly Engineering or Industrialization activities.
- Experience in new model projects and assembly line commissioning preferred.
- Exposure to passenger vehicles, commercial vehicles, tractors or 3-wheelers is desirable.
Critical Experience
Required Technical Expertise
- Trim, Chassis and Final Assembly processes.
- Assembly line balancing and capacity planning.
- Torque control systems and traceability.
- Error-proofing (Poka-Yoke) techniques.
- Material handling and line-side logistics.
- Ergonomics and workstation design.
- Industrial automation and assembly systems.
- PFMEA, APQP, Control Plans and PPAP.
- Lean Manufacturing and Continuous Improvement.
System Generated Core Skills
Performance Monitoring Conveyor Systems Pneumatics Hydraulics Costing Work Estimation Process Knowledge - Assembly Industrial Engineering Project Management QC Tools Kaizen QC Story Root Cause Analysis Equipment Management Equipment Maintenance Product Knowledge -Vehicle System Product Knowledge - Aggregates Fixtures Statistical Analysis Tools Process Improvement Method Study & Work Measurement Line Balancing Ergonomics Resource Management Quality Management System (QMS) ISO 9001 - Quality Management
## System Generated Secondary Skills