Director of Advanced Manufacturing

Job Title: Director of Advanced Manufacturing

Location: Remote (with required on-site visits to Luling, Texas)

Position Overview:

We are seeking a highly skilled and experienced Director of Advanced Manufacturing to lead our efforts in implementing and scaling "lights-out" manufacturing processes. The ideal candidate will have a robust background in industrial automation, manufacturing systems, and process engineering, with a proven track record of launching and operating automated facilities.

Key Responsibilities:

- Strategic Leadership:

Develop and execute the advanced manufacturing strategy aligned with company goals.

Lead the transformation towards "lights-out" manufacturing, ensuring minimal human intervention in production processes.

- Technology Implementation:

Oversee the selection, installation, and integration of advanced manufacturing technologies, including PLCs, robotics, machine vision, and industrial networks.

Manage MES, ERP integration, and real-time production data systems.

- Process Optimization:

Design and improve reliable, repeatable manufacturing processes with clearly defined operating limits.

Implement predictive and preventive maintenance programs to ensure equipment reliability.

- Project Management:

Lead cross-functional teams in the commissioning, validation, and ramp-up of new manufacturing processes and technologies.

Manage budgets, timelines, and vendor relationships for manufacturing projects.

- Safety and Compliance:

Ensure all manufacturing processes comply with safety and regulatory standards.

Implement industrial cybersecurity measures to protect OT networks and automated systems.

- Data Analytics:

Utilize OEE, downtime analysis, and quality monitoring to drive continuous improvement.

Implement computer vision and other data analytics tools for real-time defect detection and process optimization.

- Team Leadership:

Mentor and develop a team of manufacturing engineers and automation specialists.

Foster a culture of innovation, collaboration, and excellence in manufacturing operations.

Qualifications:

- Bachelor's degree in Engineering, Industrial Engineering, Mechanical Engineering, or a related field; Master's degree preferred.

- 10+ years of experience in advanced manufacturing, with at least 5 years in a leadership role.

- Proven experience in launching and operating automated manufacturing facilities.

- Strong knowledge of industrial automation technologies, including robotics, machine vision, and PLCs.

- Experience with MES, ERP systems, and real-time data analytics.

- Excellent project management and leadership skills.

- Strong understanding of safety and regulatory compliance in manufacturing environments.

Preferred Experience:

- Experience in high-hazard manufacturing environments (aerospace, defense, chemicals).

- Familiarity with digital twin simulation, generative design, and advanced process control (APC).