Manufacturing Controls Engineer, Automation, Semi

The Semi Manufacturing Resources Group is seeking a highly motivated Manufacturing Controls Engineer to contribute to the design and development of new automation equipment and assembly lines. The Manufacturing Controls Engineer will work to develop & deploy machine and process concepts along with several manufacturing and mechanical design engineering peers. Candidates will create and advance robust system architectures to support Semi Factory goals. Once deployed, they will program all controls components such as PLC, safety devices, HMI, servo drives, process hardware and robots from power-on to debug, and finally to process fine tuning and validation.

The Manufacturing Controls Engineer will also work with cross-functional teams throughout the entire life cycle of the product and processes. They will work closely with product design engineering, quality, production and maintenance to bring components from initial design, through prototype development and finally into full production.

- Participate in initial equipment conceptual development, carefully balancing product specifications, process control requirements, layout complexity, cost, quality, and lead-time limits
- Implement control reliable safety systems (ANSI/RIA 15.06 and OSHA compliant) for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment
- Architect, write, and debug PLC logic, emphasizing code organization, structure, documentation, maintainability, and reusability
- Architect, write, and debug programs for subsystems such as robots, vision systems, test equipment, and manufacturing execution systems
- Participate in Tesla specification and standard creation, release to vendors, and quote technical evaluation
- Select and size electrical and electromechanical components
- Generate aesthetically simple HMI screens for complex machinery, providing sufficient feedback for troubleshooting
- Lay out new industrial electrical control panels that are NFPA 79, NEC, and UL 508A compliant, and create electrical, pneumatic, and fluid schematics
- Manage electrical cabinet builds, field wiring, pneumatic, and fluid plumbing
- Introduce automated processes into production, and train maintenance and production teams to support after deployment into production

- 4+ years experience in Controls/Software Engineering
- Proficiency in standard and safety PLC programming (Allen Bradley Studio 5000 or Beckhoff TwinCAT 3, but Siemens TIA Portal preferred)
- Proficiency in script-based programming (Python, Go, and SQL)
- Proficiency in robot programming (Kuka or ABB, but Fanuc preferred)
- Proficiency in servo system commissioning (Rockwell Kinetix or Beckhoff Drive Manager 2, but Siemens SIMATIC preferred)
- Proficiency in 2D/3D vision system programming (Cognex Insight or LMI Gocator, but Keyence XGX preferred)
- In-depth knowledge of equipment safety standards (ANSI/RIA 15.06 and OSHA compliant) and electrical standards (NFPA 79, NEC, and UL 508A)
- Degree in Mechatronics, Electrical, Mechanical, or Computer Science Engineering, or equivalent experience